Technische Universität Dortmund Experimental investigations of the TSS bending and ITF processes
ASCAMM Numerical investigation of the ITF process
ASERM Dissemination
CRF (Fiat-Group) Application for TSS bending process
FAURECIA Application for ITF process
FOSTA Advisor for material selection
TECOS Numerical investigation of the TSS bending process
Official Homepage of the resarch Protubend [RFSR-CT-2009-00017]
Flexible and cost-effective innovative manufacturing of complex 3Dbent tubes
and profiles made of high-strength steels for automotive lightweight structures
The realization of ultra-light, economically and ecologically oriented component structures with
contour complexity in automotive industry necessitates the use of profiles and tubes from new
steel grades. An unsolved problem so far is the cost-effective and reliable manufacturing of
these components.
Therefore, the aim of the project is to advance two new forming processes for an industrial use
capable of forming and bending load-optimised 3D-tubes and profiles made of high- and ultrahigh-
strength steel. They offer the opportunity of a free selection and reliable manufacturing of
the bending contour. The superposition of stresses increases the process stability and predictability
by minimization of springback.
The research leading to these results has received funding from the Research Program of the
Research Fund for Coal and Steel [RFSR-CT-2009-00017].